Uhm, I recommend you to get an application that shows the temperature of the processor first to confirm that the machine really is overheating, and that the problem isn't anything else. Try to do a search on versiontracker.com/macosx for "cpu temp" or something like that. Powerlogix has a pretty good app to show CPU temp/speed/cache speed/bus speed, but I think it'll crash on G4s faster than 533 MHz by some reason. But I think I saw a dockling once that showed the CPU temp. Eventually, you could boot up in OS 9 and do some testing, there are a lot more cpu diagnosis apps for OS 9, I think.
After you've done some testing, and the processor seems to run too hot (above 50°C is unusually high), you can at leas try to shield the Mac from the sun (put a white t-shirt over it or something
), and see if the temp goes down.
Anyway, if the Mac runs too hot during normal use without overclocking it or modifying the system in any way, something could be wrong with the computer.
If it's not the processor running too hot that is the problem, I'd to a new, fresh install of OS X. Also, if you have additional kernel extensions, daemons, etc. running, I'd try to turn them off.
BTW, I'm not sure if opening the case is a good idea. In an overclocking report on xlr8yourmac.com, I read that his G4 went about 7-8 degrees hotter when he opened it. So, I guess the G4 fan placements and designs are designed perfectly to keep things cold in the best way.
leo at code.coop
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